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Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 12:07 am
by Sandblaster
Cleaning up my KX500 cylinder before plating.
I am not an expert as I have
NEVER tried this before.
I am enlisting the help of Motorrad to help me do this without too much damage
Starting....

- 1.JPG (10.97 KiB) Viewed 14746 times
Working...
I know the edge looks sharp but it is rounded...

- 2.JPG (35.43 KiB) Viewed 14746 times
Way more work to come on this...
Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 6:29 pm
by Motorrad
needs more work

Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 7:27 pm
by Sandblaster
Just afraid to take too much as this is my first attempt..
Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 8:34 pm
by Sandblaster
Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 8:56 pm
by Sandblaster
Since it's hard to see in the photo's I thought this might help

- CROSS SECTION A.JPG (16.98 KiB) Viewed 14733 times

- CROSS SECTION B.JPG (27.4 KiB) Viewed 14733 times
Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 9:55 pm
by Sandblaster
Perhaps this needs more work as well...

- more clean up 3.JPG (21.84 KiB) Viewed 14731 times
Seems there is a lot of casting flaws back in that area...
This reminds me of playing Operation when I was a kid... Touch the edges... EEEEEEE!!!!!!

Re: Cleaning up my KX500 cylinder before plating
Posted: Wed May 01, 2013 10:00 pm
by Sandblaster
Here's a few questions...

- motorrads.JPG (49.28 KiB) Viewed 14731 times
Re: Cleaning up my KX500 cylinder before plating
Posted: Thu May 02, 2013 12:03 am
by Motorrad
Will respond soon. Don't proceed
Re: Cleaning up my KX500 cylinder before plating
Posted: Thu May 02, 2013 12:38 am
by Sandblaster
You got it.
Thanks!
Re: Cleaning up my KX500 cylinder before plating
Posted: Mon May 06, 2013 2:43 am
by Motorrad
dont forget to take pics of half a case bolted to the jug ......
the port that edge hits the CYL wall .. you want that pretty sharp... and blend it down into the port.
I recall you sending me pics of the intake FLOOR ports. I cant find em... too many methods of communication (phone, text, email, and 2 websites forums, and 2 sets of PM's..). repost whatever question that was