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Re: Sean Colliers KX500 build
Posted: Thu Nov 03, 2016 3:49 am
by Sandblaster
Ok, back to the nuts and bolts of this build.
We already inspected this trans once before but it never hurts to do a double check.
- KX GURU RACING SEAN COLLIER KX500 304.JPG (414.68 KiB) Viewed 9981 times
Making sure everything is here that we need...
- KX GURU RACING SEAN COLLIER KX500 305.JPG (475.06 KiB) Viewed 9981 times
Going to WPC to get treated..
- KX GURU RACING SEAN COLLIER KX500 306.JPG (174.59 KiB) Viewed 9981 times
Re: Sean Colliers KX500 build
Posted: Thu Nov 03, 2016 3:52 am
by Sandblaster
Re: Sean Colliers KX500 build
Posted: Sat Nov 12, 2016 2:19 am
by Sandblaster
For the time being we are done with Sean's old bike.
Because we are gonna be racing his new bike in two weeks we have to get back to it...
Torque one sent us some killer foot pegs for a YZ450F.
But they won't fit on a KX500.
- KX GURU RACING SEAN COLLIER KX500 315.JPG (198.8 KiB) Viewed 9945 times
So, the first thing we gotta do is remove these tubes..
- KX GURU RACING SEAN COLLIER KX500 316.JPG (181.29 KiB) Viewed 9945 times
Calling Mr. Sawsall...
- KX GURU RACING SEAN COLLIER KX500 317.JPG (209.43 KiB) Viewed 9945 times
That's better..
Re: Sean Colliers KX500 build
Posted: Sat Nov 12, 2016 2:25 am
by Sandblaster
But they still won't fit...
- KX GURU RACING SEAN COLLIER KX500 318.JPG (99.08 KiB) Viewed 9944 times
The web is just too thick...
So into the vice for a little hand work..
- KX GURU RACING SEAN COLLIER KX500 319.JPG (131.11 KiB) Viewed 9944 times
Grind, grind, grind, file, file, file...
Check it often... Unless you have a mill, then just mill it to the correct thickness..
- KX GURU RACING SEAN COLLIER KX500 320.JPG (368.89 KiB) Viewed 9944 times
Make sure it rotates freely with no obstructions..
Re: Sean Colliers KX500 build
Posted: Sat Nov 12, 2016 2:30 am
by Sandblaster
But, your still not done...
You will need to remove some more material as shown in yellow.
Go slow and do a ton of test fitting..
- KX GURU RACING SEAN COLLIER KX500 319.JPG (130.96 KiB) Viewed 9941 times
Re: Sean Colliers KX500 build
Posted: Sat Nov 12, 2016 2:31 am
by Sandblaster
Then a little clean up on the buffer..
- KX GURU RACING SEAN COLLIER KX500 321.JPG (146.86 KiB) Viewed 9940 times
Re: Sean Colliers KX500 build
Posted: Sat Nov 12, 2016 2:39 am
by Sandblaster
Our donor swing arm was a bit beat up so a little sanding, a little putty, a little more sanding..
- KX GURU RACING SEAN COLLIER KX500 322.JPG (91.07 KiB) Viewed 9937 times
Re: Sean Colliers KX500 build
Posted: Sun Nov 13, 2016 4:32 am
by Sandblaster
More putty, more sanding...
- KX GURU RACING SEAN COLLIER KX500 323.JPG (104.72 KiB) Viewed 9928 times
More putty, more sanding...
- KX GURU RACING SEAN COLLIER KX500 324.JPG (106.88 KiB) Viewed 9928 times
2 weeks till Race day and this is where we are at.
- KX GURU RACING SEAN COLLIER KX500 325.JPG (167.78 KiB) Viewed 9928 times
I don't have any engine internals... Or Suspension internals....
Re: Sean Colliers KX500 build
Posted: Sun Nov 13, 2016 4:40 am
by Sandblaster
On the bright side, Larry told me that the machine work was gonna done on the Decomp late this week.
The engine internals have been shipped to us from WPC Treatments.
The suspension internals are on their way from Pro Action.
The cylinder is on it's way back from Millennium Technologies.
And Motorrad should have the super secret stealth head cut done this week.
So if everything arrives with no mailing hitches from the post office, UPS, or Fedex we should be good to go.
Re: Sean Colliers KX500 build
Posted: Mon Nov 14, 2016 3:52 am
by Sandblaster
I'm rebuilding the Rev 2 rear brake with a new piston and seals..
- KX GURU RACING SEAN COLLIER KX500 326.JPG (160.04 KiB) Viewed 9920 times
A little more spot putty, a little more sanding, a little more painting...
- KX GURU RACING SEAN COLLIER KX500 327.JPG (91.49 KiB) Viewed 9920 times
I hate body work cause I stink at it..