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Re: Sean Colliers KX500 build

Posted: Thu Sep 22, 2016 9:27 pm
by Sandblaster
Nothing new to report.
I'm heading to the Weld/Fab shop tonight to get some work done.
Hopefully I will have some cool show and tell soon 8-)

Re: Sean Colliers KX500 build

Posted: Fri Sep 23, 2016 6:30 am
by Sandblaster
Got the top of the caliper decked so that the heat sink would sit flat on it.
The trimmed the heat sink to size and started whittling on it.
The idea is to angle the slots so that the air is pulled down and through the caliper, rotor, and pads.
Keep in min that this is very rough... I will be doing a lot of clean up before I'm done
kx guru racing sean collier rear brake 101.jpg
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kx guru racing sean collier rear brake 102.jpg
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kx guru racing sean collier rear brake 103.jpg
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kx guru racing sean collier rear brake 104.jpg
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kx guru racing sean collier rear brake 105.jpg
kx guru racing sean collier rear brake 105.jpg (285.17 KiB) Viewed 10612 times

Re: Sean Colliers KX500 build

Posted: Tue Sep 27, 2016 10:38 pm
by Sandblaster
Hmmm... This looks interesting..
KX GURU RACING SEAN COLLIER KX500 164.JPG
KX GURU RACING SEAN COLLIER KX500 164.JPG (228.88 KiB) Viewed 10577 times

Re: Sean Colliers KX500 build

Posted: Sat Oct 01, 2016 2:48 pm
by Sandblaster
Update:
We have been really busy with several aspects of this build.
It is amazing how much work goes into organizing who is doing what and shipping parts all over the place.
Vendors, sponsors, and builders.... it is really amazing...
Not only that but we have also been busy rebuilding Sean's current bike.
No details as of yet to release but don't worry, there is a full write up coming... 8-)

Re: Sean Colliers KX500 build

Posted: Sun Oct 02, 2016 4:53 am
by Sandblaster
Ok... Back to the rear brake project...
I could say a lot here.... but this pretty much covers it..

https://www.youtube.com/watch?v=3Eny8P0d09k
KX GURU RACING SEAN COLLIER KX500 165.JPG
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KX GURU RACING SEAN COLLIER KX500 166.JPG
KX GURU RACING SEAN COLLIER KX500 166.JPG (178.88 KiB) Viewed 10527 times

Re: Sean Colliers KX500 build

Posted: Sun Oct 02, 2016 4:53 am
by Sandblaster
KX GURU RACING SEAN COLLIER KX500 167.JPG
KX GURU RACING SEAN COLLIER KX500 167.JPG (132.48 KiB) Viewed 10526 times
KX GURU RACING SEAN COLLIER KX500 168.JPG
KX GURU RACING SEAN COLLIER KX500 168.JPG (150.02 KiB) Viewed 10526 times

Re: Sean Colliers KX500 build

Posted: Sun Oct 02, 2016 9:27 pm
by Sandblaster
The way I have the fluid cooler is mounted is not the way Sevol envisioned it..

They have it mounted like this..
KX GURU RACING SEAN COLLIER KX500 169.JPG
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KX GURU RACING SEAN COLLIER KX500 170.JPG
KX GURU RACING SEAN COLLIER KX500 170.JPG (166.03 KiB) Viewed 10517 times

Re: Sean Colliers KX500 build

Posted: Sun Oct 02, 2016 9:29 pm
by Sandblaster
Here is something else... Regardless of which way we end up going, I don't need the caliper guard mounts..
KX GURU RACING SEAN COLLIER KX500 173.JPG
KX GURU RACING SEAN COLLIER KX500 173.JPG (132.56 KiB) Viewed 10516 times
So I'm thinking about removing them like so..
KX GURU RACING SEAN COLLIER KX500 171.JPG
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KX GURU RACING SEAN COLLIER KX500 172.JPG
KX GURU RACING SEAN COLLIER KX500 172.JPG (157.61 KiB) Viewed 10516 times
I can do it either way... What do you think?

Re: Sean Colliers KX500 build

Posted: Sun Oct 02, 2016 9:35 pm
by Sandblaster
I think this would be a great place for more heat sinks... :o
KX GURU RACING SEAN COLLIER KX500 176.JPG
KX GURU RACING SEAN COLLIER KX500 176.JPG (171.98 KiB) Viewed 10514 times

Re: Sean Colliers KX500 build

Posted: Thu Oct 06, 2016 3:53 am
by Sandblaster
Eventually we will be sending all the internal parts out for micro polishing.
On another build we are doing I'm trying to improve the shift quality.
Since there is no money for micro polishing I'm buffing parts out the hard way,.

Image

Of course I'm not buffing the whole part, just the contact points.
With micro polishing the whole part gets polished..

Image