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Re: Sean Colliers KX500 build
Posted: Fri Aug 12, 2016 11:42 pm
by Sandblaster

- KX GURU RACING SEAN COLLIER KX500 120.JPG (248.22 KiB) Viewed 11505 times

- KX GURU RACING SEAN COLLIER KX500 121.JPG (198.98 KiB) Viewed 11505 times
Re: Sean Colliers KX500 build
Posted: Fri Aug 12, 2016 11:46 pm
by Sandblaster

- KX GURU RACING SEAN COLLIER KX500 122.JPG (317.3 KiB) Viewed 11504 times

- KX GURU RACING SEAN COLLIER KX500 123.JPG (202.23 KiB) Viewed 11504 times
This stator looks great... But it did not pass the ohms spec.
So I cleaned the base plate and put it into storage for now...
At this point we don't know which system we will use.
Potentially we will use a complete MZB system but we won't really know until Sean tests out 3 different bikes this weekend.
The idea is to build one as close to what Sean likes as possible...
More to come

Re: Sean Colliers KX500 build
Posted: Sun Aug 14, 2016 3:22 pm
by Sandblaster
We received the swingarm back from sandblasting (Thanks Travis) and it is a bit rough.
Certainly nothing that can't be dolled up a bit but we have more important things to do on it then work on the looks at this point..
But don't worry, we will get there on the looks as well

- KX GURU RACING SEAN COLLIER KX500 124.JPG (198.42 KiB) Viewed 11468 times

- KX GURU RACING SEAN COLLIER KX500 125.JPG (124.91 KiB) Viewed 11468 times
Re: Sean Colliers KX500 build
Posted: Sun Aug 14, 2016 3:23 pm
by Sandblaster
Re: Sean Colliers KX500 build
Posted: Sun Aug 14, 2016 11:43 pm
by Sandblaster
I machined the swingarm axle slots out to 25mm so I could install the entire rear brake and wheel setup from a KX450F.
Everything mounted up and looks great.
When we are done this should look like a factory job..

- KX GURU RACING SEAN COLLIER KX500 129.JPG (118.8 KiB) Viewed 11458 times
I will need to make some spacers as it seems the KX450F rear wheel/ axle spacers is a bit narrower then the KX500.
Sure, you could pinch the swingarm tight but you will then be putting undue stress on the swingarm and potentially casue bad vibrations throughout the bike.

- KX GURU RACING SEAN COLLIER KX500 130.JPG (127.05 KiB) Viewed 11458 times
Re: Sean Colliers KX500 build
Posted: Sun Aug 14, 2016 11:45 pm
by Sandblaster

- KX GURU RACING SEAN COLLIER KX500 132.JPG (142.01 KiB) Viewed 11456 times

- KX GURU RACING SEAN COLLIER KX500 131.JPG (140.11 KiB) Viewed 11456 times

- KX GURU RACING SEAN COLLIER KX500 133.JPG (137.27 KiB) Viewed 11456 times
Re: Sean Colliers KX500 build
Posted: Thu Aug 18, 2016 7:42 pm
by Sandblaster
Spent a little time at the machine and weld shops yesterday...
Had to make sure everything lined up good and still had plenty of axle travel as well as enough clearance the the wheel is easy to get in and out..

- KX GURU RACING SEAN COLLIER KX500 137.JPG (185.32 KiB) Viewed 11403 times

- KX GURU RACING SEAN COLLIER KX500 138.JPG (155.5 KiB) Viewed 11403 times
Re: Sean Colliers KX500 build
Posted: Thu Aug 18, 2016 7:43 pm
by Sandblaster
Travis is getting busy..

- KX GURU RACING SEAN COLLIER KX500 136.JPG (163.26 KiB) Viewed 11402 times

- KX GURU RACING SEAN COLLIER KX500 135.JPG (223.89 KiB) Viewed 11402 times
Re: Sean Colliers KX500 build
Posted: Thu Aug 18, 2016 11:38 pm
by Sandblaster
There is going to be quite a bit of extra work Jason is going to do on these cases..
Most of you are familiar with the case port mods.
But don't worry, we will go over those in greater detail later in this build.

- KX GURU RACING SEAN COLLIER KX500 139.JPG (91.53 KiB) Viewed 11397 times

- KX GURU RACING SEAN COLLIER KX500 140.JPG (234.65 KiB) Viewed 11397 times
Re: Sean Colliers KX500 build
Posted: Thu Aug 18, 2016 11:41 pm
by Sandblaster

- KX GURU RACING SEAN COLLIER KX500 141.JPG (102.17 KiB) Viewed 11396 times
But here is something that some of you do but most choose not too.
Jason is eliminating a bunch of the casting flash from the outside of the cases.
Jason reasons that it will help prevent dirt from sticking, will look better, and can help prevent stress cracks from forming..

- KX GURU RACING SEAN COLLIER KX500 142.JPG (42.58 KiB) Viewed 11396 times