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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Aug 23, 2014 8:42 pm
by Sandblaster
Linkage mount on the swingarm was tricky. Got the sleeve out using this tool
queen of spodes 89 kx125 5-1.jpg
queen of spodes 89 kx125 5-1.jpg (131.81 KiB) Viewed 9989 times
But the bearings had to be pressed out.. took a bit of care and force to not damage the swingarm. Had the same problem getting the pivot bearings out.
queen of spodes 89 kx125 5-2.jpg
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Ready for new bearings (to do - working on this today I hope)
queen of spodes 89 kx125 5-3.jpg
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Aug 23, 2014 8:42 pm
by Sandblaster
Back to the engine for a post..

The top end looked OK except for a broken post on the LH exhaust valve. This led to a big search for a replacement, or maybe for a repair. I posted a thread on VitalMX's Old School forum and got some help. The VitalMX thread is worth reading.. lots of options listed there for getting a power valve for these old bikes (the power valves are NLA and nearly impossible to find as NOS). Here's that thread: http://www.vitalmx.com/forums/Old-Schoo ... ve,1270119

Here's the top end with exhaust valves removed
queen of spodes 89 kx125 5-4.jpg
queen of spodes 89 kx125 5-4.jpg (121.78 KiB) Viewed 9989 times
Sent my cylinder & head off to PowerSeal a couple weeks ago and hope to have it back soon.

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Aug 23, 2014 8:45 pm
by Sandblaster
A couple months ago I got the frame stripped and ready for some repair & powder coat
queen of spodes 89 kx125 5-5.jpg
queen of spodes 89 kx125 5-5.jpg (76.74 KiB) Viewed 9989 times
Had a local machine shop fix the right side footpeg mount (which isn't replaceable like the left side)
queen of spodes 89 kx125 5-6.jpg
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I regret not having them fix the brake pivot mount.. completely overlooked that (after powder coating).

Dropped frame off at PCC in Atlanta
queen of spodes 89 kx125 5-7.jpg
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and got it back a couple weeks later
queen of spodes 89 kx125 5-8.jpg
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queen of spodes 89 kx125 5-9.jpg
queen of spodes 89 kx125 5-9.jpg (134.48 KiB) Viewed 9989 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Aug 23, 2014 8:45 pm
by Sandblaster
Got some new plastic and OEM replica graphics in a few weeks ago.
queen of spodes 89 kx125 6-1.jpg
queen of spodes 89 kx125 6-1.jpg (72.63 KiB) Viewed 9989 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Wed Aug 27, 2014 6:00 am
by Sandblaster
This arrived today..
queen of spodes 89 kx125 6-2.jpg
queen of spodes 89 kx125 6-2.jpg (96.13 KiB) Viewed 9979 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Thu Sep 04, 2014 3:24 am
by Sandblaster
Swingarm and linkage bearings replaced.
queen of spodes 89 kx125 6-3.jpg
queen of spodes 89 kx125 6-3.jpg (235.94 KiB) Viewed 9968 times
Newly plated cylinder came in last week.
queen of spodes 89 kx125 6-4.jpg
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queen of spodes 89 kx125 6-5.jpg
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Carb and calipers cleaned up nicely:
queen of spodes 89 kx125 6-6.jpg
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queen of spodes 89 kx125 6-7.jpg
queen of spodes 89 kx125 6-7.jpg (156.25 KiB) Viewed 9968 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Fri Sep 05, 2014 1:03 am
by Sandblaster
Premature fitment of frame & swingarm:
queen of spodes 89 kx125 6-8.jpg
queen of spodes 89 kx125 6-8.jpg (230.06 KiB) Viewed 9967 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Sep 13, 2014 4:43 am
by Sandblaster
Easier than expected!

1/4" threaded rod, had to grind it down a little then notch with a hand file. I used a hacksaw to get a little reverse bite on the edge.

Used a tiny allen wrench to put in the bearing inner race behind the puller rod, to keep it snug.
queen of spodes 89 kx125 6-9.jpg
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queen of spodes 89 kx125 7-1.jpg
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queen of spodes 89 kx125 7-2.jpg
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queen of spodes 89 kx125 7-3.jpg
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I also used a little MAP gas (only 4-5 seconds). Used a socket to knock it out.
queen of spodes 89 kx125 7-4.jpg
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One more to go, hope to get to it tomorrow:
queen of spodes 89 kx125 7-5.jpg
queen of spodes 89 kx125 7-5.jpg (103.74 KiB) Viewed 9943 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Sep 13, 2014 3:00 pm
by Sandblaster
Down to the last small bearing. This one is located across from the water pump. Almost no room to get my homemade tool behind the bearing race.
queen of spodes 89 kx125 7-6.jpg
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queen of spodes 89 kx125 7-7.jpg
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queen of spodes 89 kx125 7-8.jpg
queen of spodes 89 kx125 7-8.jpg (27.72 KiB) Viewed 9939 times

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Posted: Sat Sep 13, 2014 3:01 pm
by Sandblaster
:x
queen of spodes 89 kx125 7-9.jpg
queen of spodes 89 kx125 7-9.jpg (52.39 KiB) Viewed 9939 times