Page 2 of 6
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Aug 23, 2014 8:42 pm
by Sandblaster
Linkage mount on the swingarm was tricky. Got the sleeve out using this tool

- queen of spodes 89 kx125 5-1.jpg (131.81 KiB) Viewed 9989 times
But the bearings had to be pressed out.. took a bit of care and force to not damage the swingarm. Had the same problem getting the pivot bearings out.

- queen of spodes 89 kx125 5-2.jpg (125.28 KiB) Viewed 9989 times
Ready for new bearings (to do - working on this today I hope)

- queen of spodes 89 kx125 5-3.jpg (88.45 KiB) Viewed 9989 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Aug 23, 2014 8:42 pm
by Sandblaster
Back to the engine for a post..
The top end looked OK except for a broken post on the LH exhaust valve. This led to a big search for a replacement, or maybe for a repair. I posted a thread on VitalMX's Old School forum and got some help. The VitalMX thread is worth reading.. lots of options listed there for getting a power valve for these old bikes (the power valves are NLA and nearly impossible to find as NOS). Here's that thread:
http://www.vitalmx.com/forums/Old-Schoo ... ve,1270119
Here's the top end with exhaust valves removed

- queen of spodes 89 kx125 5-4.jpg (121.78 KiB) Viewed 9989 times
Sent my cylinder & head off to PowerSeal a couple weeks ago and hope to have it back soon.
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Aug 23, 2014 8:45 pm
by Sandblaster
A couple months ago I got the frame stripped and ready for some repair & powder coat

- queen of spodes 89 kx125 5-5.jpg (76.74 KiB) Viewed 9989 times
Had a local machine shop fix the right side footpeg mount (which isn't replaceable like the left side)

- queen of spodes 89 kx125 5-6.jpg (63.31 KiB) Viewed 9989 times
I regret not having them fix the brake pivot mount.. completely overlooked that (after powder coating).
Dropped frame off at PCC in Atlanta

- queen of spodes 89 kx125 5-7.jpg (87.67 KiB) Viewed 9989 times
and got it back a couple weeks later

- queen of spodes 89 kx125 5-8.jpg (68.84 KiB) Viewed 9989 times

- queen of spodes 89 kx125 5-9.jpg (134.48 KiB) Viewed 9989 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Aug 23, 2014 8:45 pm
by Sandblaster
Got some new plastic and OEM replica graphics in a few weeks ago.

- queen of spodes 89 kx125 6-1.jpg (72.63 KiB) Viewed 9989 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Wed Aug 27, 2014 6:00 am
by Sandblaster
This arrived today..

- queen of spodes 89 kx125 6-2.jpg (96.13 KiB) Viewed 9979 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Thu Sep 04, 2014 3:24 am
by Sandblaster
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Fri Sep 05, 2014 1:03 am
by Sandblaster
Premature fitment of frame & swingarm:

- queen of spodes 89 kx125 6-8.jpg (230.06 KiB) Viewed 9967 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Sep 13, 2014 4:43 am
by Sandblaster
Easier than expected!
1/4" threaded rod, had to grind it down a little then notch with a hand file. I used a hacksaw to get a little reverse bite on the edge.
Used a tiny allen wrench to put in the bearing inner race behind the puller rod, to keep it snug.

- queen of spodes 89 kx125 6-9.jpg (69.49 KiB) Viewed 9943 times

- queen of spodes 89 kx125 7-1.jpg (83.48 KiB) Viewed 9943 times

- queen of spodes 89 kx125 7-2.jpg (77.85 KiB) Viewed 9943 times

- queen of spodes 89 kx125 7-3.jpg (61.72 KiB) Viewed 9943 times
I also used a little MAP gas (only 4-5 seconds). Used a socket to knock it out.

- queen of spodes 89 kx125 7-4.jpg (103.54 KiB) Viewed 9943 times
One more to go, hope to get to it tomorrow:

- queen of spodes 89 kx125 7-5.jpg (103.74 KiB) Viewed 9943 times
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Sep 13, 2014 3:00 pm
by Sandblaster
Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild
Posted: Sat Sep 13, 2014 3:01 pm
by Sandblaster

- queen of spodes 89 kx125 7-9.jpg (52.39 KiB) Viewed 9939 times