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Re: CR500 Kart engine rebuilds
Posted: Fri Apr 29, 2016 12:16 am
by Sandblaster
Re: CR500 Kart engine rebuilds
Posted: Fri Apr 29, 2016 12:17 am
by Sandblaster

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 114.JPG (213.27 KiB) Viewed 13446 times
This is ugly....

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 115.JPG (142.23 KiB) Viewed 13446 times
Polished the ID of the exhaust flange..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 116.JPG (139.17 KiB) Viewed 13446 times
Re: CR500 Kart engine rebuilds
Posted: Fri Apr 29, 2016 12:19 am
by Sandblaster
Hogging material

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 117.JPG (114.82 KiB) Viewed 13443 times
First clean up on the cases..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 118.JPG (177.91 KiB) Viewed 13443 times

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 119.JPG (114.57 KiB) Viewed 13443 times
Looks like we might make the 5th deadline
Re: CR500 Kart engine rebuilds
Posted: Sat Apr 30, 2016 4:25 pm
by Sandblaster
the clutch basket is hashed and there is not enough time to get another...

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 121.JPG (63.49 KiB) Viewed 13441 times
So, out come the files

I know, I know, that's not all that great but it will get him through a few races..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 122.JPG (64.42 KiB) Viewed 13441 times
Hogging more material... Jason is a porting machine

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 123.JPG (157.88 KiB) Viewed 13441 times
Re: CR500 Kart engine rebuilds
Posted: Sun May 01, 2016 1:57 am
by Sandblaster
Worked on the basket a bit more today..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 124.JPG (111.8 KiB) Viewed 13435 times
I even cleaned up the inner hub a bit..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 125.JPG (123.61 KiB) Viewed 13435 times
I've been working on the head but I'm going to see if I can get a new one before Thursday..
It's just too beat up..

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 126.JPG (78.68 KiB) Viewed 13435 times
Re: CR500 Kart engine rebuilds
Posted: Sun May 01, 2016 1:59 am
by Sandblaster
Re: CR500 Kart engine rebuilds
Posted: Thu May 05, 2016 3:35 am
by Sandblaster
Re: CR500 Kart engine rebuilds
Posted: Fri May 06, 2016 3:04 am
by Sandblaster
The customer picked up the engine today..
He will do some heat cycles tomorrow and race tomorrow evening
Jason and I will go down there and see how he does.
Re: CR500 Kart engine rebuilds
Posted: Sun May 08, 2016 1:34 pm
by Sandblaster
Well... The top end is torched... Disassembled and found a plugged pilot jet
I know I know, that's racing... But I don't have to like it.
So, rebuilding the top end. The next race is in two weeks...
Re: CR500 Kart engine rebuilds
Posted: Mon May 09, 2016 5:43 am
by Sandblaster

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 132.JPG (445.51 KiB) Viewed 13401 times

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 133.JPG (318.9 KiB) Viewed 13401 times

- JT ENGINE WORKS 89 CR500 CART ENGINE BUILD 134.JPG (327.21 KiB) Viewed 13401 times