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Worn out clutch arm puller replacement/fix?
Posted: Sat May 09, 2020 4:01 am
by Burle
Re: Worn out clutch arm puller replacement/fix?
Posted: Sun May 10, 2020 2:00 pm
by Sandblaster
Wow! Those are bad...
Did you check eBay?
Re: Worn out clutch arm puller replacement/fix?
Posted: Mon May 11, 2020 5:43 am
by Burle
Yeah I really don't know how they get that bad, I got both these engines 20th hand.
EBay's got nothing
I might be able to use one from a '99 KX250, general dimensions look similar. I checked and the needle bearings they both rotate on are the same so they've gotta be the same diameter
This is the discontinued part

- MzIxODE0-5bb56c21.jpg (56.13 KiB) Viewed 9512 times
And here is a '99 KX250 arm

- MzI1ODY2-834207a6.jpg (52.47 KiB) Viewed 9512 times
In the picture it looks like the flat spot might be cut a little deeper on the 250 one
Even if it is cut a little deeper I may be able to just add a spacer to the opposite end of the clutch push rod to make up for that.
Re: Worn out clutch arm puller replacement/fix?
Posted: Tue May 12, 2020 3:29 am
by Sandblaster
Yeah, they are discontinued.
The shaft size on the 250 are the same.
I am not sure about the length of the arms.