1999 Kawasaki KX250 engine build for Rusty

[Sandblaster]

Customer came in with most of his own parts for this build so I won't print out a list but rest assured there is plenty being replaced
We just got the crank back from Millennium Tech with a Wossner rod kit installed.
Cases have been lapped, modded, and cleaned, and we are ready to start the build.

1999 kx250 engine build oem-cycle.com 102.jpg (182.01 KiB) Viewed 7103 times

1999 kx250 engine build oem-cycle.com 101.jpg (147.16 KiB) Viewed 7103 times

[Sandblaster]

Dropped in some bearings, seals, and a Wossner rodded crank

1999 kx250 kawasaki engine build oem-cycle.com 101.JPG (85.2 KiB) Viewed 7095 times

[Sandblaster]

Getting things lined up...

1999 kx250 engine build oem-cycle.com 103.jpg (258.76 KiB) Viewed 7093 times

[Sandblaster]

1999 kx250 kawasaki engine build oem-cycle.com 104.JPG (53.04 KiB) Viewed 7089 times

1999 kx250 kawasaki engine build oem-cycle.com 103.JPG (92.33 KiB) Viewed 7089 times

1999 kx250 kawasaki engine build oem-cycle.com 102.JPG (71.57 KiB) Viewed 7089 times

1999 kx250 kawasaki engine build oem-cycle.com 105.JPG (76.71 KiB) Viewed 7089 times

[Sandblaster]

1999 kx250 kawasaki engine build oem-cycle.com 106.JPG (76.3 KiB) Viewed 7089 times

1999 kx250 kawasaki engine build oem-cycle.com 107.JPG (87.4 KiB) Viewed 7089 times

1999 kx250 kawasaki engine build oem-cycle.com 108.JPG (69.4 KiB) Viewed 7089 times

[Sandblaster]

More cleaning and assembly.
Cometic gaskets, Wossner, piston, Wossner rod..

1999 kx250 kawasaki engine build oem-cycle.com 110.JPG (72.8 KiB) Viewed 7087 times

1999 kx250 kawasaki engine build oem-cycle.com 109.JPG (95.73 KiB) Viewed 7087 times

1999 kx250 kawasaki engine build oem-cycle.com 111.JPG (68.01 KiB) Viewed 7087 times

[Sandblaster]

One last pic of this side before it's buttoned up

1999 kx250 engine build oem-cycle.com 114.jpg (159.86 KiB) Viewed 7086 times

[Sandblaster]

A bit more progress

1999 kx250 engine build oem-cycle.com 119.jpg (263.82 KiB) Viewed 7013 times

1999 kx250 engine build oem-cycle.com 120.jpg (328.43 KiB) Viewed 7013 times

1999 kx250 engine build oem-cycle.com 121.jpg (295.74 KiB) Viewed 7013 times