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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:16 am
by Sandblaster
Ok... I didn't like how my last carb mod turned out so I started over
I decided to do it a bit different.
This time I grabbed that one color of spray paint that I bought years ago and have never used... G.O.L.D.

- KX GURU RACING KTX500E BUILD 113.jpg (244.41 KiB) Viewed 9472 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:17 am
by Sandblaster
A quick shot leaves a nice template to follow..

- KX GURU RACING KTX500E BUILD 114.jpg (411.16 KiB) Viewed 9471 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:18 am
by Sandblaster
Added a few lines...

- KX GURU RACING KTX500E BUILD 116.jpg (382.55 KiB) Viewed 9470 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:19 am
by Sandblaster
A little time on the bench grinder and one cut with the Sawsall and it's roughed out..

- KX GURU RACING KTX500E BUILD 118.jpg (317.68 KiB) Viewed 9469 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:20 am
by Sandblaster
Almost ready...

- KX GURU RACING KTX500E BUILD 119.jpg (228.72 KiB) Viewed 9468 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Jul 30, 2017 1:21 am
by Sandblaster
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Tue Aug 01, 2017 4:00 am
by Sandblaster
A little titanium and I plugged off the Solenoid... Don't need that for what I'm doing

- KX GURU RACING KTX500E BUILD 122.jpg (65.96 KiB) Viewed 9460 times
Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Tue Aug 01, 2017 4:30 am
by Sandblaster
I had to shorten then bolt about 1/4".
They just don't make a lot of bolt sizes in Titanium so your stuck with plan B
https://youtu.be/vmaHSJGQohU
KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sat Aug 05, 2017 4:45 pm
by Sandblaster
After the welding was done I put a rattle can coat on to protect from rust.
I will have the frame powder coated once the final mock up has been finalized.

- KX GURU RACING KTX500E BUILD 123.jpg (514.91 KiB) Viewed 9449 times
Next, I did a quick mock up to be sure everything was still perfect.

- KX GURU RACING KTX500E BUILD 124.jpg (519.95 KiB) Viewed 9449 times
Oh yeah... I'm smiling... Every bolt lined up perfectly.
A big shout out goes to Vince and Travis Brewer who did the welding and to Jason tanner from JT Engine Works who helped me a lot on the fabrication of the modded frame.
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sat Aug 05, 2017 4:54 pm
by Sandblaster
Now for some of the details..
The issue with most conversions I have seen is the head stay.
It seems to me that a lot of guys don't understand how the energy is transferred through the frame.
I say this because a lot of guys build the head stay like a lever that is being pulled on instead of being under tension.

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- KX GURU RACING KTX500E BUILD 128.jpg (311.01 KiB) Viewed 9560 times