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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:16 am
by Sandblaster
Ok... I didn't like how my last carb mod turned out so I started over :o
I decided to do it a bit different.
This time I grabbed that one color of spray paint that I bought years ago and have never used... G.O.L.D. :?


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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:17 am
by Sandblaster
A quick shot leaves a nice template to follow..


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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:18 am
by Sandblaster
Added a few lines...

KX GURU RACING KTX500E BUILD 116.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:19 am
by Sandblaster
A little time on the bench grinder and one cut with the Sawsall and it's roughed out..


KX GURU RACING KTX500E BUILD 118.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:20 am
by Sandblaster
Almost ready...


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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sun Jul 30, 2017 1:21 am
by Sandblaster
Not perfect but good enough for who it's for :lol:


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KX GURU RACING KTX500E BUILD 121.jpg
KX GURU RACING KTX500E BUILD 121.jpg (202.78 KiB) Viewed 9467 times

Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Tue Aug 01, 2017 4:00 am
by Sandblaster
A little titanium and I plugged off the Solenoid... Don't need that for what I'm doing :lol:


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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Tue Aug 01, 2017 4:30 am
by Sandblaster
I had to shorten then bolt about 1/4".
They just don't make a lot of bolt sizes in Titanium so your stuck with plan B :lol:

https://youtu.be/vmaHSJGQohU

KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sat Aug 05, 2017 4:45 pm
by Sandblaster
After the welding was done I put a rattle can coat on to protect from rust.
I will have the frame powder coated once the final mock up has been finalized.


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Next, I did a quick mock up to be sure everything was still perfect.


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Oh yeah... I'm smiling... Every bolt lined up perfectly.
A big shout out goes to Vince and Travis Brewer who did the welding and to Jason tanner from JT Engine Works who helped me a lot on the fabrication of the modded frame.

Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Posted: Sat Aug 05, 2017 4:54 pm
by Sandblaster
Now for some of the details..
The issue with most conversions I have seen is the head stay.
It seems to me that a lot of guys don't understand how the energy is transferred through the frame.
I say this because a lot of guys build the head stay like a lever that is being pulled on instead of being under tension.


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