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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Fri Nov 17, 2017 12:32 am
by Sandblaster
Before I go any farther... I'm going to test this filler for expansion due to heat...
I hope it holds up well but that's why you experiment..

- KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 133.jpg (241.5 KiB) Viewed 10355 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Sun Nov 19, 2017 8:29 pm
by Sandblaster
This pipe was designed for more mid to top end out of. Also, this specific pipe is for running a electric starter in a Aluminum chassis or KTM conversion... If interested, let me know and I will give you some guys to talk to.
Yes, this will be going on my KTX500E build

- KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION PIPE 170.jpg (280.66 KiB) Viewed 10347 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Wed Nov 22, 2017 3:31 pm
by Sandblaster
Here is the template for the electric starter after Mathew modded it a bit more..

- KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION PIPE 171.jpg (68.28 KiB) Viewed 10336 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Wed Nov 29, 2017 7:43 pm
by Sandblaster
Ok... the fillers did not work.
Every time I got the temps up much past 250f the putty would crack.
So, enough playing with the putties and fillers..
I took the cover to the welder and had him fill it in

- KX GURU RACING TSR BUILT BILLET KX500 ENGINE CASE with a 2 piece clutch cover 129.jpg (629.98 KiB) Viewed 10306 times
I have a little work to do just yet on it but making good progress...
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Wed Nov 29, 2017 8:00 pm
by Sandblaster
I almost have this carb ready to go..

- KX GURU RACING KTX500E BUILD CARB 127.jpg (364.98 KiB) Viewed 10305 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Tue Dec 12, 2017 11:33 pm
by Sandblaster
The pipe is in but needs a bit of work yet..

- talk to the pipe.jpg (486.57 KiB) Viewed 10261 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Wed Dec 13, 2017 3:18 pm
by Sandblaster
One of the many issues you run into when building a conversion is lack of color availability.
I have been working hard on stripping off the pumpkin rind and replacing with the beautiful Kawasaki Green scheme..
When it came down to the seat, nobody made a Kawasaki color scheme for the KTM..
What to do?
Oscar from KX Guru Racing called his buddies at Guts Racing and they set me up!!!
https://www.gutsracing.com/
Ph: 800-342-1272
6165 Enterprise Dr
Diamond Springs
CA
Email:
sales@gutsracing.com
Facebook:
https://www.facebook.com/guts.racing/
Check this work of art out...

- kx guru racing guts racing custom seat 101.jpg (497.84 KiB) Viewed 10251 times

- kx guru racing guts racing custom seat 102.jpg (494.82 KiB) Viewed 10251 times
Not only did they nail the colors but they used a soft foam which is very important when you get older and realize that your no longer a iron man
Thanks Guts racing, I really, really, appreciate it!
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Thu Dec 14, 2017 3:40 pm
by Sandblaster
I guess I should clean up the shop a bit before I post any pics... You can never tell where they may end up..

- MXA INSTAGRAM.png (467.81 KiB) Viewed 10243 times

- 12-14-17.png (348.54 KiB) Viewed 10243 times
Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD
Posted: Thu Dec 14, 2017 3:53 pm
by Sandblaster
The pipe came with some mounting brackets for the pipe to the chassis..

- received_1660069267372846.jpeg (131.21 KiB) Viewed 10242 times
I have to either figure out something for this mount or I have to move it

- received_1660069437372829.jpeg (78.76 KiB) Viewed 10242 times
It would be nice to move the bracket back here..

- received_1660069920706114.jpeg (173.2 KiB) Viewed 10242 times