KX Guru Racing KtX500e Kawakaze electric start KX500 & KTM Chassis

Bike Builds and rebuilds. Post pics and discuss your projects.
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

Some parts for the KTM only come in Pumpkin hide or black..
So, I blew the pumpkin hide right off this brake cooler with the vapor blaster..
KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION 182.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

I've been playing with Microsoft Paint trying to come up with a color scheme that I like.
Something like this is what I'm thinking..

KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION 181.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

Ok... Finally have the front brake caliper mount ready to anodize..

KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION 188.jpg
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KX GURU RACING 2016 KTM 250SXF KX500 CONVERSION 189.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

Here is a short vid to describe where we are at in the build.
This is part one.
There will be other parts but I have no idea how many.
Enjoy and laugh as it is live and unrehearsed :lol:


https://youtu.be/jI8tiyQu3Sw
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

So, I finally brought the frame over to my bud's VInce and Travis place for some weld work..

KX GURU RACING KTX500E BUILD 101.jpg
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KX GURU RACING KTX500E BUILD 102.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

KX GURU RACING KTX500E BUILD 103.jpg
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KX GURU RACING KTX500E BUILD 105.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

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KX GURU RACING KTX500E BUILD 106.jpg
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A little bribery never hurts...

KX GURU RACING KTX500E BUILD 107.jpg
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KX GURU RACING KTX500E BUILD 108.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

Hmmmmmm????

20170725_204216.jpg
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Re: KX GURU Racing 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

Tiggen it up :-)


12232_1501121864836.jpeg
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Re: KX GURU Racing kx500 Engine in a 2016 KTM 250 SX PUMPKIN SEEDS BUILD

Post by Sandblaster »

I found out last night that the welder is doing 3 passes with the tig.
He starts with a very small diameter rod so that he can get deep penetration into the crack where the two parts come together.
He does this in short weld sections to allow for cooling.
Tigging short sections then moving to another part that needs to be tigged, working his way around the frame until all the parts are fully welded has many benefits.
After the welds are fully done, he increases the tig rod diameter and starts process again.
I had no idea but it makes sense.
Keeping the chromoly cool will help to keep it from getting needlessly annealed.

KX GURU RACING KTX500E BUILD 109.jpg
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KX GURU RACING KTX500E BUILD 111.jpg
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