1992 KX500 Snow bike engine for Brent

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Sandblaster
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Ok.. The case is back from weld and the cylinder has the valves installed so I can cut the sub port outlets to match the valves...
Still waiting on parts.....
If bikes are for kids I'll never grow up.
Kx500fan
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Re: 1992 KX500 Snow bike engine for Brent

Post by Kx500fan »

Any updates?
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Yeah... Still waiting for the stinkin gears :x
If bikes are for kids I'll never grow up.
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

However, the crank should be here very soon 8-)
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Finally.. the crank is here :shock:
Incidentally... Send your crank parts out for assembly and balancing while dirty... and they will come back dirty with a new rod kit.
Send them out clean or polished and the results speak for themselves.
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 145.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 145.JPG (243.01 KiB) Viewed 40432 times
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

I'll be calling on Tuesday to get an update on the gears...
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Jason spent a couple of hours today cleaning up the left case weld for the counter sprocket guard.
Turned out really nice.
He also enlarged the main bearing oiling hole and capture point.
Also, he spent some time cleaning up the chain wear around the output shaft.
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 146.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 146.JPG (380.6 KiB) Viewed 40418 times
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 147.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 147.JPG (361.21 KiB) Viewed 40418 times
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 148.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 148.JPG (353.02 KiB) Viewed 40418 times
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

A bit more progress...
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 150.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 150.JPG (431.14 KiB) Viewed 40384 times
Bearings and seals are in...
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 149.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 149.JPG (421.78 KiB) Viewed 40384 times
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Gettin it ready..
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 151.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 151.JPG (444.74 KiB) Viewed 40383 times
Crank is in...
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 152.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 152.JPG (455.38 KiB) Viewed 40383 times
Even though we are not ready to install the trans and such we still need some additional info before we send the cylinder and head out for work :shock:
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Re: 1992 KX500 Snow bike engine for Brent

Post by Sandblaster »

Ready for the cases to be assembled.
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 153.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 153.JPG (503.6 KiB) Viewed 40350 times
Case halves are assembled..
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 154.JPG
KX GURU RACING 1992 KX500 SNOW BIKE ENGINE BUILD FOR BRENT 154.JPG (313.76 KiB) Viewed 40350 times
If bikes are for kids I'll never grow up.
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