Queen of Spodes 89 KX125 Kawasaki complete rebuild

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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

queen of spodes

As promised :D
queen of spodes 89 kx125 116.png
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queen of spodes 89 kx125 117.png
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queen of spodes 89 kx125 118.png
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If bikes are for kids I'll never grow up.
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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

sandblaster

It's so purdy it's gonna be a shame to cover it up with plastics.
If bikes are for kids I'll never grow up.
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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

queen of spodes

Well at least there will be OEM graphics over the plastic and no random Monster stickers. People bitch about this era KX being ugly but I don't think so.
Sorely tempted to run yellow backgrounds even though they were only on 500s. The yellow against the blue & green just looks amazing.
If bikes are for kids I'll never grow up.
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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

sandblaster

Too bad you weren't a bit closer...
I'd like to vapor blast all your external engine parts.... That would look sweet!
I've been randomly blasting parts I sell on eBay after they are sold, so the people are shocked when they get a part that looks like new.
I keep getting asked what I use to clean the parts with.
I send them this pic :lol:

Image
If bikes are for kids I'll never grow up.
queen of spades
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by queen of spades »

Need some advice/input.

How close should the crank half come to the case? I'm using the puller motojason suggested above. Will the crank half bump up against something before it touches the case?

Image

Crank is rotating freely as it sits:
Image

motojason's puller (well not his, but one like it :D )
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Last edited by queen of spades on Sun Nov 23, 2014 1:27 pm, edited 1 time in total.
queen of spades
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Joined: Wed Oct 29, 2014 1:45 am

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by queen of spades »

Clymer said to pull it in until it bumps up against the bearing - did that and it spins freely.

Checking out the shift drum & forks:
https://www.youtube.com/watch?v=le7_fOPx9wc

Cleaned off the case half surfaces of dirt/oil..

Think I am almost ready to button the cases together!
queen of spades
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by queen of spades »

Yamabond
Image

Ready set go
Image

Together again, at last...
Image

Image
Last edited by queen of spades on Sun Nov 23, 2014 1:29 pm, edited 1 time in total.
queen of spades
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Joined: Wed Oct 29, 2014 1:45 am

Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by queen of spades »

Got some new brake lines shipped in...
Image

Can't afford new wheelsets right now so I spent a little time fine sanding the oxidation & rust from the stockers....
Image
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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

Yeah, as you know I used the heat freeze method and I let my crank drop all the way in till it stops.
The crank should rotate smoothly when your done.
You should only feel the light resistance from the seals and bearings.
Looks good.
I wish you lived closer... Those cases would be gleaming 8-)
If bikes are for kids I'll never grow up.
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Sandblaster
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Re: Queen of Spodes 89 KX125 Kawasaki complete rebuild

Post by Sandblaster »

queen of spodes
Got some new clutch plates...
queen of spodes 89 kx125 119.jpg
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Looks like I need a new basket too. Luckily I found a NOS Matika basket in the UK, it's in route.
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In happier news, I found the elusive RH power valve, NOS:
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Shiny happy parts
queen of spodes 89 kx125 122.jpg
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ed out on the Lucus assembly lube and instead went with premix (Klotz R-50)
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Dry run of powervalve assembly
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Everything lined up
queen of spodes 89 kx125 125.jpg
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An almost brand new top end:
queen of spodes 89 kx125 126.jpg
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Holding off on an o-ring for the main exhaust bushing, then I can oil up and assemble for good.
If bikes are for kids I'll never grow up.
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