KX Guru Racing • How to remove a kick lever shaft from a XR350 & XR500

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How to remove a kick lever shaft from a XR350 & XR500

Posted: Tue Feb 04, 2014 10:40 pm

by Sandblaster

Joe's guide on how to remove your kick lever shaft from your XR350 & XR500?

First remove your kick lever and clutch cover.

: XR KICK LEVER SHAFT REMOVAL 1.JPG (50.79 KiB) Viewed 4391 times

Then, bolt your kick lever back on.

: XR KICK LEVER SHAFT REMOVAL 2.JPG (48.45 KiB) Viewed 4391 times

Lay the engine on it's side..

: XR KICK LEVER SHAFT REMOVAL 3.JPG (26.52 KiB) Viewed 4391 times

Re: How to remove your kick lever shaft from your XR350 & XR

Posted: Tue Feb 04, 2014 10:50 pm

by Sandblaster

Now, pull the lever all the way down... and tap upward on the bottom of the kick lever.
You don't have to tap very hard.

: XR KICK LEVER SHAFT REMOVAL 4.JPG (64.91 KiB) Viewed 4390 times

The kick lever shaft will pop out but you will have to move it around a bit to get it out.

: XR KICK LEVER SHAFT REMOVAL 5.JPG (34.89 KiB) Viewed 4390 times