How to remove a kick lever shaft from a XR350 & XR500

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Sandblaster
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How to remove a kick lever shaft from a XR350 & XR500

Post by Sandblaster » Tue Feb 04, 2014 10:40 pm

Joe's guide on how to remove your kick lever shaft from your XR350 & XR500?

First remove your kick lever and clutch cover.
XR KICK LEVER SHAFT REMOVAL 1.JPG
XR KICK LEVER SHAFT REMOVAL 1.JPG (50.79 KiB) Viewed 4263 times
Then, bolt your kick lever back on.
XR KICK LEVER SHAFT REMOVAL 2.JPG
XR KICK LEVER SHAFT REMOVAL 2.JPG (48.45 KiB) Viewed 4263 times
Lay the engine on it's side..
XR KICK LEVER SHAFT REMOVAL 3.JPG
XR KICK LEVER SHAFT REMOVAL 3.JPG (26.52 KiB) Viewed 4263 times
If bikes are for kids I'll never grow up.

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Sandblaster
Posts: 6313
Joined: Thu Jun 07, 2012 3:50 pm
Location: Eugene, OR
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Re: How to remove your kick lever shaft from your XR350 & XR

Post by Sandblaster » Tue Feb 04, 2014 10:50 pm

Now, pull the lever all the way down... and tap upward on the bottom of the kick lever.
You don't have to tap very hard.
XR KICK LEVER SHAFT REMOVAL 4.JPG
XR KICK LEVER SHAFT REMOVAL 4.JPG (64.91 KiB) Viewed 4262 times
The kick lever shaft will pop out but you will have to move it around a bit to get it out.
XR KICK LEVER SHAFT REMOVAL 5.JPG
XR KICK LEVER SHAFT REMOVAL 5.JPG (34.89 KiB) Viewed 4262 times
If bikes are for kids I'll never grow up.

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